Product Description
bearing blocks blade & vanes valve stems
Product Description
We provide high precision manufacturing services for CNC machining/ forging /metal fabrication…
all parts can be produced according to customer’s drawings and designs.
Forgings including: mold forging , free forging, smith forging,open die forging, hot forging, cold forging.
Forging shape:Forged gear,Forged block,Forged flange,Forged ring,Forged shaft.
Product Parameters
| Production parameters | |
| Materials | alloy steel, carbon steel, stainless steel, quenched and tempered steel, aluminum, copper |
| Heat treatment | normalizing, annealing, quenching and tempering, surface quenching, induction quenching |
| Mechanical processing | CNC turning, CNC milling, CNC boring, CNC grinding, CNC drilling |
| Gear processing | hobbing, gear milling, CNC gear milling, gear cutting, spiral gear cutting, |
| nspection | Chemical composition testing, ultrasonic testing, penetration testing, radiographic testing,Magnetic testing, tensile strength testing, impact testing, hardness testing, size testing. |
| Test | Magnetic testing, tensile strength testing, impact testing, hardness testing, size testing.Chemical composition testing, ultrasonic testing, penetration testing, radiographic testing, |
| Main markets | United States, Australia, Malaysia, Israel, United Kingdom, Russia, Canada, etc. |
| Data parameters | |
| Gear module | 8-120 |
| Maximum value for gear grinding | Module 24 |
| Shaft diameter: maximum | 2 200mm |
| Axis length: maximum | 13000 millimeters |
| Gear diameter | MAX.13 000 mm |
| Spiral gear diameter | maximum. 2200mm |
| Gear shaft length: maximum | . 5000 millimeters |
Technical process
Detailed Photos
Packaging & Shipping
Certifications
Our Advantages
Excellent service attitude, fast response speed, on-time delivery, and excellent after-sales service have been our practices since the beginning. Combined with high credit, competitive prices, close interaction with customers, and innovative working methods, we have won more and more business and excellent customer satisfaction.
Choosing us as your business partner would be the most correct choice for you.
FAQ
Q: Is it possible to know how are my products going on without visiting your company?
A: Yes, it is. After the cooperation is reached, we will plan a perfect production solution for you. The Quality inspection team will track the production process and give regular feedback on the production progress to you. Our factory will also provide pictures and videos at any time. We can also let you see the real status of the order production through video calls.
Q: Will my drawings be safe after sending them to you?
A: Sure. We have a strict privacy policy and will protect each customer’s information. It will only be given to the person you designate with your permission.
Q: Are you a trading company or factory?
It is worth mentioning that our entire production process is controlled independently and there is no outsourced processing. This means that every step from raw material procurement, forging processing, heat treatment to finished product delivery is strictly controlled by us. Through refined management and cost control, we are CZPT to provide customers with more competitive prices while ensuring product quality.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Processing Object: | Metal |
|---|---|
| Molding Style: | Forging |
| Molding Technics: | Pressure Casting |
| Application: | Hardware |
| Material: | Steel |
| Heat Treatment: | Tempering |
| Samples: |
US$ 500/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
What is the typical price range for block bearings?
The price range for block bearings can vary depending on various factors such as the bearing type, size, materials, quality, and the supplier or manufacturer. Here’s a detailed explanation of the typical price range for block bearings:
1. Standard Block Bearings: Standard block bearings, commonly used in many industrial applications, are generally more affordable compared to specialized or high-performance variants. The price range for standard block bearings typically varies from a few dollars to several tens of dollars per bearing, depending on factors such as the bearing size, load capacity, and quality of construction.
2. Specialized Block Bearings: Specialized block bearings designed for specific applications or industries may have a higher price range due to their unique features, materials, or performance characteristics. For example, block bearings designed for high-speed applications, extreme temperatures, or corrosive environments may fall into a higher price range. Prices for specialized block bearings can range from tens of dollars to several hundred dollars per bearing, depending on the specific requirements and performance specifications.
3. High-Precision or Custom Block Bearings: High-precision block bearings or custom-designed bearings, which are manufactured to very tight tolerances or tailored to specific machinery requirements, can have a higher price range. These bearings often involve additional engineering, manufacturing, or quality control processes, which contribute to their higher cost. The price range for high-precision or custom block bearings can vary significantly, ranging from hundreds of dollars to several thousand dollars per bearing.
It’s important to note that the prices mentioned above are general estimates and can vary based on factors such as geographical location, market demand, quantity ordered, and supplier-specific pricing policies. Additionally, prices may also be subject to fluctuations over time due to factors such as raw material costs, manufacturing expenses, and market conditions.
When considering the price of block bearings, it’s essential to balance cost with quality and performance requirements. Opting for reputable suppliers or manufacturers known for their reliability and product quality is advisable to ensure that the block bearings meet the desired specifications and provide long-term value.
What are the signs of a failing block bearing?
A failing block bearing can exhibit various signs and symptoms that indicate potential issues. Recognizing these signs is crucial for timely maintenance or replacement to prevent further damage to the machinery. Here’s a detailed explanation of the common signs of a failing block bearing:
- Abnormal Noise: Unusual noises coming from the machinery, such as grinding, squealing, or rumbling sounds, can be indicative of a failing block bearing. These noises may occur during operation or when the machinery is under load.
- Vibration: Excessive vibration in the machinery can be a sign of a failing block bearing. If you notice increased levels of vibration during operation, especially in conjunction with other symptoms, it may indicate bearing wear or misalignment.
- Increased Temperature: A failing block bearing can generate excessive heat due to increased friction. If you observe abnormally high temperatures in the bearing housing or around the bearing area, it could be a sign of impending bearing failure.
- Irregular Operation: Changes in the smoothness or regularity of the machinery’s operation, such as intermittent or irregular motion, can be a result of a failing block bearing. This can manifest as jerky movements, sticking, or hesitation during operation.
- Loss of Lubrication: Insufficient or loss of lubrication can lead to bearing failure. If you notice signs of inadequate lubrication, such as dry or discolored lubricant, or if the bearing is running dry, it can accelerate wear and contribute to bearing failure.
- Visible Damage: Physical damage to the block bearing or its components, such as cracks, dents, or corrosion, can indicate a failing bearing. Additionally, if you observe excessive play or movement in the bearing, it may be a sign of wear or damage.
- Inconsistent Performance: A failing block bearing can result in inconsistent or reduced performance of the machinery. This may include decreased speed, reduced load-carrying capacity, or compromised precision in applications that require high accuracy.
- Increased Friction: If you notice an increase in friction or resistance when rotating or moving the machinery by hand, it may suggest a failing block bearing. Difficulty in turning the shaft or a feeling of roughness can indicate excessive wear or damage in the bearing.
It’s important to note that these signs can also be indicative of other issues in the machinery. Therefore, a thorough inspection by a qualified technician or engineer is recommended to accurately diagnose the problem. Regular maintenance, including visual inspections and monitoring of operating conditions, can help identify early signs of bearing failure and allow for timely intervention.
If you observe any of the mentioned signs, it’s crucial to address the issue promptly to prevent further damage to the machinery. Timely maintenance or replacement of failing block bearings can help ensure the continued reliable operation of the machinery and prevent costly breakdowns.
What are the standard dimensions for block bearings?
The dimensions of block bearings, also known as pillow block bearings, can vary depending on the specific design and manufacturer. However, there are standard dimensions that are commonly used in the industry. Here’s a detailed explanation of the standard dimensions for block bearings:
Block bearings consist of a bearing insert (also called an inner ring) and a housing (also called an outer ring or pillow block). The housing is typically a solid or split housing with mounting holes for attachment to a support structure. The bearing insert is designed to fit inside the housing and supports the rotating shaft. The dimensions of block bearings are typically specified using the following parameters:
- Shaft Diameter (d): This refers to the diameter of the shaft that will be inserted into the bearing. The standard shaft diameters for block bearings range from a few millimeters up to several inches, depending on the application requirements. Common shaft diameter sizes include 1/2″, 5/8″, 3/4″, 1″, 1-1/4″, 1-1/2″, and 2″.
- Housing Length (L): The housing length refers to the distance between the mounting surfaces of the housing. It determines the overall length of the block bearing assembly. The housing length can vary depending on the bearing size and design, but common lengths range from around 2 inches to several inches or more.
- Housing Width (B): The housing width refers to the width of the housing, perpendicular to the shaft. It determines the overall width of the block bearing assembly. The housing width can vary depending on the bearing size and design, but common widths range from around 1 inch to several inches or more.
- Mounting Hole Spacing (Bolt Hole Centers): Block bearings typically have multiple mounting holes for attachment to the support structure. The mounting hole spacing refers to the distance between the centers of these mounting holes. The standard mounting hole spacing is often specified using a bolt hole center-to-center distance, such as 2-bolt, 3-bolt, or 4-bolt configurations. The specific dimensions can vary depending on the bearing size and design.
- Bearing Insert Width (Bearing Width): The bearing insert width refers to the width of the bearing insert itself. It determines the amount of support and contact area for the rotating shaft. The bearing insert width can vary depending on the bearing size and design, but common widths range from around 0.5 inch to several inches or more.
It’s important to note that these are general standard dimensions, and variations may exist depending on the specific manufacturer and bearing type. Additionally, some block bearings may have additional features or variations in dimensions to cater to specific applications or industry requirements.
When selecting a block bearing, it’s crucial to consider the specific dimensions required for your application, including the shaft diameter, housing length and width, and mounting hole spacing. Consulting the manufacturer’s specifications and guidelines is recommended to ensure the correct dimensions are chosen for your specific needs.
editor by CX 2024-04-30